Integrated
Metal Products Manufacturing
Engineering
- Engineering
Change Notice / Drawing Index
- Part / Part
Revision / Bill of Material / Where Used
- Quality Inspection
Instructions
- Vendor /
Manufacturer Cross Reference
- Purchasing
/ Shipping / Inventory Histories
Sales
- Customer
/ Customer Locations / Bill To / Ship to / EDI addresses
- Inbound EDI
orders direct to Scheduled Shipments
- Pricing by
Customer / Customer Class / Qty breaks
- Customer
Part Number– Part Number cross-reference
Purchasing
- Purchase
Order / Expediting / Supplies / Inventory
- Manufacturing
Requirements Planning Reporting
- Vendor Performance
Monitoring
Quality
- Inspection
Instructions / Results
- Inventory
Status (Accept/Hold/Reject)
- Barcode Label
Generation
- Component
Trace Ability
Shipping/Receiving
- Material
Receiving Voucher
- Shipments
- Material
Returns / Outbound Material on PO
Manufacturing
- Work Order
- Work Order
and Kanban Runs (production)
- Run Worksheets
w/Barcode Inventory
- Real-time
Demand Sheets from Scheduled Shipments
Inventory
- Lot or Kanban
Run
- Multiple
Warehouses / Locations
- Detailed
Unit Costing
Accounting
Interface
- Web Queries
for data extraction to Excel
CPA
Practice Management
Provides a comprehensive solution to the management
of a professional services company.
Client Information
- Contacts
- Personnel
Assignments
- Scheduled
Services
- Ad-Hoc
Services
- Business
Type and Year End
Client Services
- Automatic
scheduling of periodic services
- Status
of services as work is done
- Automatic
logging of Work In Progress
- Specific
service personnel assignments
Client Account
- Trial
Statement
- Statements
- Payments
- Invoices
- Interests
- Adjustments
- Open
WIP report
Time and Expense Sheets
- Interactive
with client accounts
Invoicing
- Write
Up/Write Down by Amount or Percent
- Invoice
by Amount Due process
Batch Statement Production
Aged A/R
Year to Date A/R
Batch Payment Process
Public
Utility District Integrated System
Supports the
engineering, meter shop and customer accounting functions in an
electric utility with 16,000+ customers.
Physical
Plant Records
- Services,
Meters, Transformers, Switches, Regulators, Street Lights
- Service and
Maintenance histories for equipment
- Feeder Connectivity
(dynamic one-line report)
Integrated
with Geographic Information System
Integrated
with existing AREV based Stores/Purchasing System
Customer
Accounting
- On-Line
Customer Account
- Trial Statement
- Credit History
- Budget Payment
Plan
- Account
Consumption History
Service
Orders
- Move In/Out
- Power On/Off
- Meter Read
- Street Light
- Meter Change
Route
Cycling
- Pre-Bill
Report
- Cycle Process
- Bill Printing
- Unbilled
reports
- Meter Reads
Collections
Major
Capital Project Support
Developed to support $400mm pulp mill modernization
project.
System integrated engineering, purchasing, expediting,
warehousing, maintenance and commissioning information in a single
system.
Engineering Databases
- Equipment
List
- Electrical
Equipment
- Motor
List
- Instrument
Index
- Piping
Schedule
- Cable
Schedule
- Document
Index
Purchasing
Expediting
- Contact
History
- Documents
Due with Equipment
Warehouse Management
- Receiving
- Issue
- In
Storage Maintenance
- Portable
Barcode Terminals
Construction Progress
- Barcode
Tags on Equipment
- Marked
up Printouts from contractor (w/barcode)
- Automatic
% complete based on steps complete
Commissioning
- Equipment
assigned to Systems
- System
Status Reports
Document Control
Audit
System Logged all Database changes (MFS)
Industrial
Plant Electrical System Documentation
System developed
in support of paper mill electrical system documentation and load
study project.
Provided a comprehensive
repository of information for all electrical and driven equipment
in an integrated pulp and paper complex.
Equipment
Service (Plant Location) Data
- Motor, Generator,
Low/Medium Voltage Starters and Switchgear, Non-Motor Loads, Capacitors,
Inductors, Relays
- Setting
/ Maintenance / Heater Size records for starters and breakers
Electrical
Assets (Tagged/Numbered Equipment)
- Motors
- Motor Maintenance
History
- Motor Change
Process
Electrical
Connectivity
- One Line
report w/node connected load summary
- Export to
Load Study program
Motor
Control Center Faceview Printout
Export
to Engraver for ID tag generation
Mill
Uptime Analysis and Required Maintenance Work
Uptime Analysis
System for specialty pulp mill gathered information from chip yard,
powerhouse, pulp mill process control system, pulp machine process
control system and roll tracking system to generate daily uptime
status report for mill management.
Required Maintenance
Work captured maintenance requirements from each department and
reported on them until addressed by the appropriate maintenance
team.
Distribution
Center Production Audit/Manifesting
Regional toy
retailer distribution center used this system to verify order pick
process and automatically generate truck manifests and order exception
reports.
Each day’s
orders and pick instructions were downloaded from the corporate
mainframe during the night. As items were picked and packed, they
were placed into an automated conveyor system that delivered the
carton to the appropriate truck loading dock. The sorting system
and hand held bar code terminals fed the pick information into the
system as it was generated. When a truck was ready to be closed,
a summary of the order and any missing items from the order was
printed and the manifest was completed with the noted exceptions
from the order.
Automated
Truck Manifesting System
System integrated
a Programmable Logic Controller (PLC), a computerized conveyor sorting
system, handheld barcode terminals and an AREV database system.
The system kept
track of each carton as it was sorted onto stub conveyors at each
loading bay. The PLC counted the cartons as they moved off the conveyor
and into the truck. When the truck was loaded, the operator would
select which loading bay to close and the system would generate
a manifest from carton information received from the sorting system,
destination information entered by the operator and the carton counts
from the PLC.
Handheld Bar
Code scanners were used for collecting and entering destination
label information from oversize cartons and furniture.
System was installed
at two other distribution centers owned by the same parent company.
Bicycle
Trek Management
Developed for
a company that ran regional and trans-continental bicycle tours
for a national non-profit organization.
System managed
information about the riders signed up for tours and their level
of pledges generated. System also managed mailing lists of actual
and potential riders and generated mailings in preparation for each
event. Pledge management logged all pledges made and issued a series
of reminders to help get pledge fulfilled.
Institutional
Review Management
System managed
experimental treatment protocols and the preparation of extensive
regulatory reports.
Programmable
Controller Documentation
System documented
and managed information in support of a large GE Series 6 PLC installation
on a paper mill modernization project. System collected information
from several engineering databases and integrated that information
into a hardware documentation system. Interface to the GE supplied
Ladder Diagram documentation software was developed to eliminate
hundreds of man-hours of data entry.
Provided printouts
of all PLC processors, I/O racks and I/O cards. Documented all hardware
and memory addresses with descriptors gathered from the engineering
databases. Recorded all configuration switch settings, component
revision levels and last battery change dates.
Printouts from
the system were used extensively during the checkout and commissioning
of this fast track project.
Funds
Development System
System performed
all development office functions for a mid-sized hospital, including
mailings, accounting for donations and acknowledgment letters.
Bridal
Registry
Designed to
be used by walk-up customers and featured color-coded keys to walk
them through finding the bride-to-be and printing a personal shopping
list. Each night, the system in the main store would upload the
daily transactions from each store, update the master database and
then download a master update to all stores.
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